The TLS Continuum Field Guide How Theory of Constraints, Lean, and Six Sigma Will Transform Your Operations and Process Flow

This book provides a roadmap for implementing a powerful technique will reduce waste and accelerate flow within a process -- The TLS Continuum methodology.

Detalles Bibliográficos
Otros Autores: Bloom, Daniel, 1971- author (author)
Formato: Libro electrónico
Idioma:Inglés
Publicado: Abingdon, England : Routledge [2024]
Edición:First edition
Materias:
Ver en Biblioteca Universitat Ramon Llull:https://discovery.url.edu/permalink/34CSUC_URL/1im36ta/alma991009825850906719
Tabla de Contenidos:
  • Cover
  • Advance Praise
  • Half Title
  • Title
  • Copyright
  • Contents
  • List of Figures
  • Foreword
  • Preface
  • Acknowledgments
  • About the Author
  • TLS Continuum Acronyms
  • Part 1 The Foundation: The TLS Continuum
  • 1 A Cycle vs. a Continuum
  • 1.1 A Closed System
  • 1.2 An Open System
  • 1.2.1 The Nature of a Cycle-Based System
  • 1.2.2 The Nature of the Continuum-Based System
  • 1.2.3 The Argument for a Continuum
  • 2 What Is the TLS Continuum?
  • 2.1 Introduction
  • 3 The Principles of the Theory of Constraints
  • 4 The Principles of Lean Management
  • 4.1 Waste from Overproduction
  • 4.2 Waste of Waiting
  • 4.3 Waste of Over-Transportation
  • 4.4 Waste of Overprocessing
  • 4.5 Waste of Excess Inventory
  • 4.6 Waste of Excess Motion
  • 4.7 Waste from Process Defects
  • 4.8 Waste of Underutilized Human Capital Potential
  • 4.9 Waste of Material Underutilization
  • 5 The Principles of Six Sigma
  • 6 The TLS Continuum Framework
  • Part 2 Continuous Process Improvement Journey
  • 7 What Is a Goal?
  • 7.1 A Goal (Problem Statement) Is Not a Proxy or a Means to Reach Another Goal
  • 7.2 A Goal (Problem Statement) Should Describe a Purpose Without Losing Sight of the Actions You Need to Reach Them
  • 7.3 A Goal (Problem Statement) Should Be Attainable and Within Reach
  • 7.4 A Goal (Problem Statement) Should Be Designed Around a Goal Even If It Has an Uncertain Chance of Success
  • 7.5 A Goal/Problem Statement Should Be Intrinsic In that Even If No One Else Cared, You Felt Good that You Tried to Reach the Top
  • 7.6 A Goal/Problem Statement Should Feel Exciting and Not Like a Chore
  • 7.7 A Goal/Problem Statement Should Be Specific and Quantifiable
  • 7.8 A Goal/Problem Statement Should Be Defined in Terms of Its Benefits Not Its Costs
  • 8 Goal Identification
  • 8.1 Thou Shalt Become One with the Customer/Client Internally or Externally.
  • 8.2 Thou Shalt Remember That the Customer Is the One That Pays the Bills
  • 8.3 Thou Shalt Never Stop Questioning Everything
  • 8.4 Thou Shalt Never End the Improvement Process Because You Think that You Solved the Problem Early
  • 8.5 Thou Shalt Always Be Available to Stakeholders, Responding Promptly to Inquiries
  • 8.6 Thou Shalt Strive to Meet the Customer Demands Faster, Better, and Cheaper
  • 8.7 Thou Shalt Recognize the Importance of the Entire Human Assets to the Process
  • 8.8 Thou Shalt Ensure that Improvement Efforts Are Aligned with Corporate Missions and Strategy
  • 9 Creating the Goal Statement
  • 9.1 Goal Tree
  • Part 3 Defining the Boundaries
  • 10 Identification of the Supply Chain Partners
  • 10.1 Stakeholder Analysis
  • 10.2 Voice of the Customer
  • 11 The Role of Cross-Functional Teams
  • 11.1 Hawthorne Studies
  • 11.2 Classical Workplace Teams
  • 11.3 Empowered Workplace Teams
  • 11.4 The Goal Tree
  • 11.4.1 The Evaporating Cloud or Conflict Resolution
  • 11.4.2 Mapping
  • 11.4.3 Premortem
  • 11.4.4 Solutions
  • 11.4.5 Team Construction
  • 12 Team Roles and Responsibilities
  • 12.1 Senior Executive
  • 12.2 Executive Committee
  • 12.3 Champion (Project)
  • 12.4 Process Owner
  • 12.5 Master Black Belt
  • 12.6 Black Belt
  • 12.7 Green Belt
  • 12.8 Yellow Belt
  • 12.9 White Belt
  • Part 4 Identification of the System Constraints
  • 13 Establishing the Current Process State
  • 13.1 Walk the Walk
  • 13.2 Talk the Talk
  • 13.3 Take the Gemba Walk
  • 13.4 Gemba Walk Key Performance Indicators
  • 13.5 The Next Step Upon Completion of the Gemba Walk
  • 14 Determining the Future Process State
  • 15 Determining the Gap Analysis
  • 15.1 Steps to Complete the Gap Analysis
  • Part 5 Elevate the System Constraints
  • 16 Removing the Non-Value-Added Wastes
  • 16.1 Definition of Waste
  • 16.1.1 Non-Value-Added Waste #1: Overproduction.
  • 16.1.2 Non-Value-Added Waste #2: Waiting
  • 16.1.3 Non-Value-Added Waste #3: Over-Transportation
  • 16.1.4 Non-Value-Added Waste #4: Overprocessing
  • 16.1.5 Non-Value-Added Waste #5: Excess Inventory
  • 16.1.6 Non-Value-Added Waste #6: Waste of Excess Motion
  • 16.1.7 Non-Value-Added Waste #7: Process Defects
  • 16.1.8 Non-Value-Added Waste #8: Underutilized Human Capital Potential
  • 16.1.9 Non-Value-Added Waste #9: Material Underutilization
  • 17 The Drum-Buffer-Rope
  • 17.1 Critical Path Method
  • 17.2 Critical Chain Project Management
  • Part 6 TLS Continuum Implementation
  • 18 TLS Continuum Manifesto
  • 18.1 Introduction
  • 18.2 Purpose
  • 19 Implementation Purpose
  • 20 The Voice of the Customer Pillar
  • 20.1 Core Services
  • 20.2 Services Bundle
  • 20.3 Enhanced Need Set
  • 20.4 Value Stream
  • 20.4.1 Stakeholder vs. Shareholder?
  • 20.4.2 SIPOC
  • 20.4.3 How Do We Measure the Voice of the Customer?
  • 21 The Organizational Alignment Pillar
  • 22 Continuous Process Improvement Pillar
  • 23 TLS Continuum Roadmap
  • 23.1 TLS Continuum Roadmap
  • Further Reading
  • Bibliography
  • Index.