The TLS Continuum Field Guide How Theory of Constraints, Lean, and Six Sigma Will Transform Your Operations and Process Flow
This book provides a roadmap for implementing a powerful technique will reduce waste and accelerate flow within a process -- The TLS Continuum methodology.
Otros Autores: | |
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Formato: | Libro electrónico |
Idioma: | Inglés |
Publicado: |
Abingdon, England :
Routledge
[2024]
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Edición: | First edition |
Materias: | |
Ver en Biblioteca Universitat Ramon Llull: | https://discovery.url.edu/permalink/34CSUC_URL/1im36ta/alma991009825850906719 |
Tabla de Contenidos:
- Cover
- Advance Praise
- Half Title
- Title
- Copyright
- Contents
- List of Figures
- Foreword
- Preface
- Acknowledgments
- About the Author
- TLS Continuum Acronyms
- Part 1 The Foundation: The TLS Continuum
- 1 A Cycle vs. a Continuum
- 1.1 A Closed System
- 1.2 An Open System
- 1.2.1 The Nature of a Cycle-Based System
- 1.2.2 The Nature of the Continuum-Based System
- 1.2.3 The Argument for a Continuum
- 2 What Is the TLS Continuum?
- 2.1 Introduction
- 3 The Principles of the Theory of Constraints
- 4 The Principles of Lean Management
- 4.1 Waste from Overproduction
- 4.2 Waste of Waiting
- 4.3 Waste of Over-Transportation
- 4.4 Waste of Overprocessing
- 4.5 Waste of Excess Inventory
- 4.6 Waste of Excess Motion
- 4.7 Waste from Process Defects
- 4.8 Waste of Underutilized Human Capital Potential
- 4.9 Waste of Material Underutilization
- 5 The Principles of Six Sigma
- 6 The TLS Continuum Framework
- Part 2 Continuous Process Improvement Journey
- 7 What Is a Goal?
- 7.1 A Goal (Problem Statement) Is Not a Proxy or a Means to Reach Another Goal
- 7.2 A Goal (Problem Statement) Should Describe a Purpose Without Losing Sight of the Actions You Need to Reach Them
- 7.3 A Goal (Problem Statement) Should Be Attainable and Within Reach
- 7.4 A Goal (Problem Statement) Should Be Designed Around a Goal Even If It Has an Uncertain Chance of Success
- 7.5 A Goal/Problem Statement Should Be Intrinsic In that Even If No One Else Cared, You Felt Good that You Tried to Reach the Top
- 7.6 A Goal/Problem Statement Should Feel Exciting and Not Like a Chore
- 7.7 A Goal/Problem Statement Should Be Specific and Quantifiable
- 7.8 A Goal/Problem Statement Should Be Defined in Terms of Its Benefits Not Its Costs
- 8 Goal Identification
- 8.1 Thou Shalt Become One with the Customer/Client Internally or Externally.
- 8.2 Thou Shalt Remember That the Customer Is the One That Pays the Bills
- 8.3 Thou Shalt Never Stop Questioning Everything
- 8.4 Thou Shalt Never End the Improvement Process Because You Think that You Solved the Problem Early
- 8.5 Thou Shalt Always Be Available to Stakeholders, Responding Promptly to Inquiries
- 8.6 Thou Shalt Strive to Meet the Customer Demands Faster, Better, and Cheaper
- 8.7 Thou Shalt Recognize the Importance of the Entire Human Assets to the Process
- 8.8 Thou Shalt Ensure that Improvement Efforts Are Aligned with Corporate Missions and Strategy
- 9 Creating the Goal Statement
- 9.1 Goal Tree
- Part 3 Defining the Boundaries
- 10 Identification of the Supply Chain Partners
- 10.1 Stakeholder Analysis
- 10.2 Voice of the Customer
- 11 The Role of Cross-Functional Teams
- 11.1 Hawthorne Studies
- 11.2 Classical Workplace Teams
- 11.3 Empowered Workplace Teams
- 11.4 The Goal Tree
- 11.4.1 The Evaporating Cloud or Conflict Resolution
- 11.4.2 Mapping
- 11.4.3 Premortem
- 11.4.4 Solutions
- 11.4.5 Team Construction
- 12 Team Roles and Responsibilities
- 12.1 Senior Executive
- 12.2 Executive Committee
- 12.3 Champion (Project)
- 12.4 Process Owner
- 12.5 Master Black Belt
- 12.6 Black Belt
- 12.7 Green Belt
- 12.8 Yellow Belt
- 12.9 White Belt
- Part 4 Identification of the System Constraints
- 13 Establishing the Current Process State
- 13.1 Walk the Walk
- 13.2 Talk the Talk
- 13.3 Take the Gemba Walk
- 13.4 Gemba Walk Key Performance Indicators
- 13.5 The Next Step Upon Completion of the Gemba Walk
- 14 Determining the Future Process State
- 15 Determining the Gap Analysis
- 15.1 Steps to Complete the Gap Analysis
- Part 5 Elevate the System Constraints
- 16 Removing the Non-Value-Added Wastes
- 16.1 Definition of Waste
- 16.1.1 Non-Value-Added Waste #1: Overproduction.
- 16.1.2 Non-Value-Added Waste #2: Waiting
- 16.1.3 Non-Value-Added Waste #3: Over-Transportation
- 16.1.4 Non-Value-Added Waste #4: Overprocessing
- 16.1.5 Non-Value-Added Waste #5: Excess Inventory
- 16.1.6 Non-Value-Added Waste #6: Waste of Excess Motion
- 16.1.7 Non-Value-Added Waste #7: Process Defects
- 16.1.8 Non-Value-Added Waste #8: Underutilized Human Capital Potential
- 16.1.9 Non-Value-Added Waste #9: Material Underutilization
- 17 The Drum-Buffer-Rope
- 17.1 Critical Path Method
- 17.2 Critical Chain Project Management
- Part 6 TLS Continuum Implementation
- 18 TLS Continuum Manifesto
- 18.1 Introduction
- 18.2 Purpose
- 19 Implementation Purpose
- 20 The Voice of the Customer Pillar
- 20.1 Core Services
- 20.2 Services Bundle
- 20.3 Enhanced Need Set
- 20.4 Value Stream
- 20.4.1 Stakeholder vs. Shareholder?
- 20.4.2 SIPOC
- 20.4.3 How Do We Measure the Voice of the Customer?
- 21 The Organizational Alignment Pillar
- 22 Continuous Process Improvement Pillar
- 23 TLS Continuum Roadmap
- 23.1 TLS Continuum Roadmap
- Further Reading
- Bibliography
- Index.