Industrial automation from scratch a hands-on guide for using sensors, actuators, PLCS, HMIs, and SCADA to automate industrial processes
Explore industrial automation and control-related concepts like the wiring and programming of VFDs and PLCs, as well as smart factory (Industry 4.0) with this easy-to-follow guide Purchase of the print or Kindle book includes a free PDF eBook Key Features Learn the ins and outs of industrial automat...
| Otros Autores: | |
|---|---|
| Formato: | Libro electrónico |
| Idioma: | Inglés |
| Publicado: |
Birmingham, England :
Packt Publishing Ltd
[2023]
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| Edición: | First edition |
| Materias: | |
| Ver en Biblioteca Universitat Ramon Llull: | https://discovery.url.edu/permalink/34CSUC_URL/1im36ta/alma991009755070206719 |
Tabla de Contenidos:
- Cover
- Title Page
- Copyrights and Credits
- Contributors
- Table of Contents
- Preface
- Part 1: Learning the Concepts and Skills Required to Get Started
- Chapter 1: Introduction to Industrial Automation
- Introducing industrial automation
- Exploring the types of industrial automation
- Fixed automation system
- Programmable automation system
- Flexible automation system
- Integrated automation system
- Understanding the levels of industrial automation
- Field level
- Control level
- Supervisory and production level
- Discovering the advantages and disadvantages of industrial automation
- Advantages of industrial automation
- Disadvantages of industrial automation
- Summary
- Questions
- Chapter 2: Switches and Sensors - Working Principles, Applications, and Wiring
- Introducing switches and sensors
- Describing manually operated switches
- Push button
- Rocker switch
- Toggle switch
- Slide switch
- Selector switch
- Knife switch
- Describing mechanically operated switches
- Limit switches
- Level switch
- SPDT float switch
- Pressure switch
- Temperature switch
- Understanding proximity sensors (capacitive, inductive, and photoelectric)
- Inductive proximity sensor
- Capacitive proximity sensor
- Photoelectric
- Summary
- Questions
- Chapter 3: Actuators and Their Applications in Industrial Automation
- Introducing actuators
- Learning about electric actuators
- Direct current motors
- Alternating current motors
- Stepper motor
- Servo motor
- Electro-mechanical relay
- Exploring pneumatic actuators
- Pneumatic linear actuator
- Pneumatic rotary actuator
- Getting to know about hydraulic actuators
- Summary
- Questions
- Chapter 4: Overview of AC and DC Motors
- Understanding AC motors
- Synchronous AC motors
- Asynchronous AC motors (induction motors).
- Understanding DC motors
- Brushed DC motors
- Brushless DC motors
- Understanding stepper motors and servo motors
- Unipolar stepper motors
- Bipolar stepper motors
- Driving a stepper motor
- Servo motors
- Summary
- Questions
- Chapter 5: Introduction to Variable Frequency Drive (VFD)
- An overview of a VFD
- Understanding how a VFD works
- Advantages of a VFD
- Disadvantages of a VFD
- Selecting a VFD
- Wiring a VFD
- Understanding a basic VFD parameter setting
- Wiring and programming a VFD to start/stop a three-phase motor and setting the frequency (speed) using a keypad
- Wiring and programming a VFD (VAT20) to use a push button or switch to run a three-phase motor in a forward/reverse direction and use a keypad to set the frequency (speed)
- Wiring and programming a VFD (VAT20) to use a push button or switch to run a three-phase motor in a forward/reverse direction and to use a potentiometer to set the frequency (speed)
- Summary
- Questions
- Chapter 6: Drawing Schematic/Wiring Diagrams Using CAD Software
- Technical requirements
- Understanding electrical diagrams/drawings
- Overview of PCSCHEMATIC Automation software
- Downloading and installing PCSCHEMATIC Automation
- Installing PCSCHEMATIC Automation
- Launching PCSCHEMATIC Automation and exploring the screen elements
- Launching the application
- Exploring the screen elements
- Creating and saving a project in PCSCHEMATIC Automation
- Saving a project
- Using the symbol, line, text, arcs/circles, and area tools
- Using symbols
- Using lines
- Using texts
- Using arcs/circles
- Using area
- Drawing a power and control schematic of a DOL starter using PCSCHEMATIC Automation
- Summary
- Questions
- Part 2: Understanding PLC, HMI, and SCADA
- Chapter 7: Understanding PLC Hardware and Wiring
- Technical requirements
- Introducing a PLC.
- The power supply
- The CPU module
- The input module
- The output module
- Other PLC modules
- Exploring PLC types
- Compact PLC
- Understanding the PLC scan cycle
- PLC wiring (1) - Wiring of switches, lights, and actuators to a PLC
- PNP sensor
- NPN sensor
- PLC wiring (3) - Wiring of photoelectric sensors (retro-reflective)
- Wiring of the Siemens S7-1200 PLC (CPU 1211C AC/DC/Relay)
- Operation of the wiring
- Questions
- Chapter 8: Understanding PLC Software and Programming with TIA Portal
- Technical requirements
- Understanding software/program in PLCs
- Introducing PLC programming languages
- Ladder Diagram (LD)
- Function Block Diagram (FBD)
- Instruction List (IL)
- Structured Text (ST)
- Sequential Function Chart (SFC)
- Introducing PLC programming devices
- Looking at the different PLC programming software
- Understanding the basics of LD
- Exploring the elements of LD (ladder logic) program
- Rules for LD programming
- Downloading and installing TIA Portal V13 Professional and PLCSIM
- Downloading TIA Portal V13 and PLCSIM
- Installing TIA Portal V13
- Installing PLCSIM
- Creating a project and writing a program with Siemens programming software (TIA Portal)
- NO contact
- NC contact
- Coil/assignment
- Empty box
- Open branch
- Close branch
- Summary
- Questions
- Chapter 9: Deep Dive into PLC Programming with TIA Portal
- Technical requirements
- Opening a saved program
- Simulating programs with Siemens TIA Portal using PLCSIM
- Latching and unlatching in PLC programming
- A latch and unlatch program using normally open push buttons for both starting and stopping
- A latch and unlatch program using a normally open push button for starting and a normally closed push button for stopping
- Using an output address as an input in a program
- Using the SET and RESET instructions.
- Using the timer instruction
- Using the counter instruction
- Count up (CTU)
- Count down (CTD)
- Using the move instruction
- Using the compare instructions
- Level control using PLC
- Automated filling, capping, and wrapping system using PLC
- Summary
- Questions
- Chapter 10: Understanding Human Machine Interfaces (HMIs)
- Technical requirements
- Introducing HMIs
- Exploring the applications of HMIs
- Understanding HMI programming and development
- Understanding HMI programming software
- Exploring HMI manufacturers and their programming software
- Interfacing PLCs and HMIs
- Downloading programs to PLCs and HMIs
- Summary
- Questions
- Chapter 11: Exploring Supervisory Control And Data Acquisition (SCADA)
- Introducing SCADA
- Understanding the functions of SCADA
- Exploring the applications of SCADA
- Overviewing the SCADA hardware
- SCADA software
- Downloading and installing mySCADA software
- Downloading mySCADA
- Installing mySCADA software (myDESIGNER and myPRO)
- Interfacing SCADA with an S7-1200 PLC using mySCADA software
- Summary
- Questions
- Part 3: Process Control, Industrial Network, and Smart Factory
- Chapter 12: Process Control - Essentials
- Introducing process control
- Types of process control systems
- Exploring process control terms
- ISA symbology
- Temperature measurement and transmitters
- Pressure measurement and transmitters
- Level measurement and transmitters
- Flow measurement and transmitters
- Understanding the process control loop
- A practical example of single-loop process control
- Wiring and programming the analog input of a PLC (Siemens S7 1200) for process control (hands-on)
- Understanding analog signals
- Reading analog values
- Normalization and scaling
- Analog input signal processing (a practical demonstration)
- Summary
- Questions.
- Chapter 13: Industrial Network and Communication Protocols Fundamentals
- Understanding industrial networks
- Understanding network topology
- Network media - wired and wireless (Bluetooth, Wi-Fi, and cellular communication - 1G, 2G, 3G, 4G, and 5G)
- Network connectors and other network components
- Understanding network protocols
- Wired network protocols
- Wireless network protocols
- Common industrial network protocol - Foundation Fieldbus
- Common industrial network protocol - PROFIBUS
- Common industrial network protocol - Modbus
- Modbus Remote Terminal Unit (RTU)
- Modbus Transmission Control Protocol/Internet Protocol (TCP/IP)
- Common industrial network protocol - HART
- Common industrial network protocol - PROFINET
- Summary
- Questions
- Chapter 14: Exploring Smart Factory (Industry 4.0) with 5G
- Understanding Industry 4.0
- Exploring the key technologies in Industry 4.0
- The benefits of Industry 4.0
- Basic steps for building a smart factory
- The benefits of a 5G-enabled smart factory
- Connecting your PLC or machine data to the cloud
- Summary
- Questions
- Assessments
- Index
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