Advanced machining processes of metallic materials theory, modelling, and applications
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the...
| Otros Autores: | |
|---|---|
| Formato: | Libro electrónico |
| Idioma: | Inglés |
| Publicado: |
Amsterdam :
Elsevier
[2017]
|
| Edición: | Second edition |
| Materias: | |
| Ver en Biblioteca Universitat Ramon Llull: | https://discovery.url.edu/permalink/34CSUC_URL/1im36ta/alma991009630457806719 |
Tabla de Contenidos:
- Front Cover
- Advanced Machining Processes of Metallic Materials
- Copyright Page
- Contents
- Preface
- Nomenclature
- Latin Symbols
- Greek Symbols
- Abbreviations
- 1. Introduction
- References
- 2. Metal Cutting Operations and Terminology
- 2.1 Classification of Machining Processes
- 2.2 Kinematics of Cutting Process and Cutting Parameters
- 2.3 Geometry of Cutting Tools
- References
- 3. Trends in Metal Cutting Theory and Practice
- 3.1 Evolution of Manufacturing Methods and Systems
- 3.2 Driven Factors in Modern Machining Technology
- 3.3 The Future of Manufacturing
- References
- 4. Cutting Tool Materials
- 4.1 Classification and Properties of Cutting Tool Materials
- 4.2 HSSs and Cast-Cobalt Alloys
- 4.3 Sintered Tungsten Carbides and Cermets
- 4.4 Ceramics
- 4.5 Superhard Materials
- 4.6 Cutting Tool Coatings
- 4.7 Rules for Applications of Cutting Tool Coatings
- References
- 5. Modelling and Simulation of Machining Processes and Operations
- 5.1 The Role of Modelling in Modern Production Systems
- 5.2 Classification of Models for Machining Processes
- 5.3 Modelling Techniques for Machining Processes
- 5.4 Data Needed for Modelling of Machining Processes
- References
- 6. Orthogonal and Oblique Cutting Mechanics
- 6.1 Geometrical and Kinematical Characterization
- 6.2 Forces in the Cutting Zone
- 6.3 Cutting Energy
- 6.4 Stresses on the Shear Plane
- 6.5 Plastic Deformation in the Cutting Zone
- References
- 7. Chip Formation and Control
- 7.1 Chip Classification
- 7.2 Chip Formation Mechanisms
- 7.3 Modelling of Chip Formation
- 7.4 Chip Flow
- 7.5 Chip Breaking
- References
- 8. Cutting Vibrations
- 8.1 Classification of Cutting Vibrations and Their Sources
- 8.2 Forced Vibrations in Milling Operations
- 8.3 Mechanisms of Self-Excitation in Metal Cutting
- 8.4 Stability of Chatter.
- 8.5 Methods for Improving Machine Tool Stability
- References
- 9. Heat in Metal Cutting
- 9.1 Heat Sources in Metal Cutting and Cutting Temperature
- 9.2 Heat Flow and Distribution in the Cutting Zone
- 9.3 Prediction and Modelling of Temperatures in the Cutting Zone
- 9.3.1 Calculation of Temperature Rise Due to Plastic Deformation in the PDZ
- 9.3.2 Calculation of Average and Maximum Interface Temperatures
- 9.3.3 FEM and FDA Prediction of Cutting Temperature
- 9.4 Measurements of Temperatures in the Cutting Zone
- References
- 10. Cutting Fluids
- 10.1 Basic Categories of Cutting Fluids
- 10.2 Functions and Action of CFs
- 10.3 Application of CFs and Other Cooling/Lubrication Media
- 10.4 Maintenance and Disposal of CFs
- References
- 11. Tribology of Metal Cutting
- 11.1 Tribological Characterization of the Cutting Zone
- 11.2 Distribution of Stresses in the Tool-Chip Interface
- 11.3 Characterization of Friction at the Tool-Chip Interface
- 11.4 Measurements and Predictions of Contact Stresses and Friction
- References
- 12. Tool Wear and Damage
- 12.1 Types of Tool Wear
- 12.2 Physical Mechanisms of Tool Wear
- 12.3 Tool Life
- 12.4 Modelling of Tool Wear
- 12.5 Advanced Methods of Tool Wear Identification and Measurement
- References
- 13. Machinability of Engineering Materials
- 13.1 Definition and Machinability Criteria
- 13.2 Machinability Rating
- 13.3 Machinability Data Systems
- 13.4 Survey of Machinability of Engineering Materials
- 13.4.1 Carbon/Unalloyed Steels
- 13.4.2 Alloyed Steels
- 13.4.3 Stainless Steels
- 13.4.4 Cast Irons
- 13.4.5 Titanium and Its Alloys
- 13.4.6 Nickel-Based Alloys
- 13.4.7 Lightweight Materials
- 13.4.8 Composite Materials
- 13.4.9 Refractory Metals
- References
- 14. Machining Economics and Optimization
- 14.1 Machining Economics.
- 14.2 Optimization of Cutting Parameters
- 14.2.1 Procedure Based on Tool-Life Equation
- 14.2.2 Procedure Based on Energy Efficiency Criterion
- 14.3 Advanced Methods of Optimization
- References
- 15. Advanced Machining Processes
- 15.1 High-Speed Machining
- 15.1.1 Definition of Basic Features of HSM
- 15.1.2 Physical Aspects of HSM
- 15.1.3 HSC Technology and Appliances
- 15.1.4 Basic Applications of HSC Technology
- 15.1.5 Machining of Monolithic Parts
- References
- 15.2 Dry and Semi-Dry Machining
- 15.2.1 The Way to Dry Machining
- 15.2.2 Machine Tools and Equipment for Dry and Quasi-Dry Machining
- 15.2.3 Dry Machining Operations
- 15.2.4 Introduction of Near-Dry Machining
- 15.2.5 MQL Media and Mixture Supplying Systems
- 15.2.6 Machine Tools for Performing NDM Operations
- References
- 15.3 Hard Part Machining
- 15.3.1 Definition of Basic Feature of Hard Part Machining
- 15.3.2 Physical Aspects of Hard Machining
- 15.3.3 Applications of HM Technology
- 15.3.4 Surface Finish Produced by HPM
- References
- 15.4 High-Performance and High-Efficiency Machining
- 15.4.1 Basic Aspects of High-Performance and High-Efficiency Machining
- 15.4.2 Machine Tools and Tooling
- 15.4.3 Simplifying and Improving Machining Operations
- References
- 15.5 Multitasking and One-Pass Machining
- 15.5.1 Background of Multitasking Machining
- 15.5.2 Multitasking Machine Tools and Tooling
- 15.5.3 One-Pass Machining
- References
- 15.6 Ultrasonically and Thermally Assisted Hybrid Machining Processes
- 15.6.1 Ultrasonically Assisted Machining and Ultrasonic Vibration Cutting
- 15.6.2 Laser-Assisted Machining
- 15.6.3 Plasma-Assisted Machining
- References
- 16. Micro-Machining
- 16.1 Definition and Miniaturization
- 16.2 A Survey of Micro-Machining Processes
- 16.3 Micro-Machines and Equipment.
- 16.4 Examples of Micro-Machining Products
- 16.5 Tooling and Fixturing for Micro-Machining
- 16.6 Metrology for Micro-Machining Processes and Products
- References
- 17. Nanomanufacturing/Nanotechnology
- 17.1 Definition and State of the Art of Nanomanufacturing
- 17.2 Ultra-Precision Machines and Nanoscale Machining Operations
- 17.3 Examples of Nanoproducts
- 17.4 Nanometrology
- References
- 18. Sensor-Assisted Machining
- 18.1 Sensors and System Architecture
- 18.2 Practical Examples of Monitoring Systems for Metal Cutting Applications
- 18.3 Touch-Trigger Probing and Laser Measuring Systems
- 18.4 Sensor-Guided and Intelligent/Smart Tools
- References
- 19. Virtual/Digital and Internet-Based Machining
- 19.1 Overview of the Manufacturing Evolution
- 19.2 Digital/Virtual Manufacturing
- 19.3 Internet-Based Manufacturing
- References
- 20. Surface Integrity
- 20.1 Superficial Layer and Surface Integrity
- 20.2 Surface Roughness Evaluation
- 20.3 Surface Roughness Measurements
- 20.4 Properties of Subsurface Layer
- References
- Index
- Back Cover.
